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Detailed
Inspection of Machinery
Inspection Documentation
Process - Photograph each machine at an angle to
maximize detail and take detailed photographs to supplement the overall
photographs taken. During inspection, locate and record all identification
from machinery and ensure any measurements and/or machinery capacities
are also recorded. During inspection, also note if there is any tooling
attached to the machinery as well.
How
Much Fire was the Machinery Exposed To? - During
our on-site visual inspection, we determine how much direct heat or flame
damages were sustained to the machinery. During our inspections, we often
look for unconsumed combustibles in the same areas that the fire damaged
machinery is located. These unconsumed combustibles are very good indicators
as to how much or a range of heat in those areas that the machinery may
have been exposed to during the fire. We also check electrical control
panels, spring loaded buttons, and other controls on control panel facings
and electrical wiring leads at their termination points. When metal sheeting
or framing of machines is involved, we check for any type of visual metal
deformation as well.
Collection of Information Regarding Fire - Listed below are some frequent
questions that we normally ask upon arriving at the loss site:
- When
was the fire reported to authorities?
- Who was
the individual(s) who made the call?
- Who was
the first to arrive on the scene?
- What was
the estimated time of response of the fire department?
- Was the
in-house fire suppression system working?
- How much
time passed from the start of the fire to the time when suppression
was applied?
Damage Identification
for Flood or Water Damage
How Much of the Machine
was Under Water?
- Was
the water clean or did it appear to be contaminated; and approximately
how long had the machine been under water?
- After
the receding of the water, how long was it before the machine(s) were
treated with an un-wetting agent?
What Type of Bearings
does the Machine Have?
Exposed
sleeve bearings or closed faced sealed bearings?
Were
the Controls in Some Type of Watertight Housing?
Look for
conduit runs that would provide openings into sealed boxes.
Were the Motors Sealed
or Non-Sealed Type?
Were they
operating at the time of the water damage?
Unpainted Metal Surfaces
- What
types of metals are in the area of flooding?
- How long
was the machine(s) immersed in water and wet?
- How
long has the machine(s) in question been un-wetted?
Identification of Functional
Usage
- Piece
Work
- Job Shop
- Production
- Specialty
Work
Identification of Specific
Damages for Piece Work Type Equipment
- Check
movement area for isolated damages.
- Check to
see if parts necessary for operation of the machine are present.
- Check with
the insured's machinery operators to see if machines functioned properly
prior to the loss.
- Determine
when the last upgrade or repair was performed.
- Determine
if a scheduled maintenance program was in place.
Identification
of Specific Damages for Job Shop
- Determine
specific age of machines when possible.
- When was
it purchased?
- Was it purchased
as new or used?
- What is
it's current age, based on purchase?
Identification of Specific
Damages for Production
- Look
specifically for isolated damages due to restricted running areas for
repeated production of same type of part.
- Identify
specialty options or attachments specifically for production work.
- Identify
parts, feeders, and conveyors leading into and out of the machine as
separate items for the inventory purposes.
Identification of Specific
Damages for Specialty Work
- Identify
if machine(s) were built by a single Manufacturer.
- Make special
effort to obtain machine manuals, part manuals, operator manuals, or
print on the machine
- If built
in-house, see if purchasing department setup a special account number
to track costs for the machine when it was built.
Procedures to Prioritize
and Address Damage Repair Needed
Flood or Water Damages
- Un-wet
overall unit.
- Open or
expose areas that could trap water.
- Use high-pressure
air on casting and machine cavities.
- Use pressure
injection to get UN-wetting agents into bearing area and areas that
involve close tolerances.
- Address
printed circuit boards with UN-wetting agent and finish off with a
non-conductive cleaning agent.
- Lubricate
overall machine with light grade lubricant.
Fire
Damages
- Parallels
UN-wetting procedures since most fires result in machines getting
wet during fire fighting operations.
- Examine
area around and above machine to get a feel for how high the temperatures
were during the fire.
- If machinery
was exposed to direct flame, estimate the total burn time and the
highest ambient temperatures that were present.
- Determine
if metal was sprayed directly with water while still hot.
- Examine
each machine for unconsumed combustibles.
- Determine
if machine was operating at the time of the fire.
- Did the
machine have an open reservoir or an open intake? (These areas can
draw in water, soot, and/or open flame if right conditions are present.)
- Look for
distortions, metal fractures, and misalignment of metal parts due
to the thermal dynamics of the fire.
- Identify
what type of parent metal you are dealing with.
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Post
Inspection Meeting
This meeting
is held to verify the quantity and function of the machinery and equipment
and to identify any equipment that should not be included in the loss.
Identify and agree on covered property with all parties as needed.
During this process,
we meet with all parties involved to discuss the following:
- Quantity
of machines involved in loss situation.
- Any machines
to be excluded from the loss.
- Clear up
any remaining questions or issues generated during the inspection process.
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Submission
of Final Report
Submission of a final report of findings and recommendations
regarding the loss values of the damaged machinery and equipment in question.
Submit Final Report via
any of the following:
- Paper
Form
- Facsimile
- Electronic
E-mail
Once our final
product is completed, we will use the appropriate method or requested
method in which to get our final product to our clients.
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